Custom Drone Boxes & UAS Composite Manufacturing
Engineered. Manufactured. Assembled.
Performance Composites manufactures custom drone boxes, composite enclosures, drone stations, and UAS infrastructure for defense, commercial, and industrial applications. Our services cover tooling, composite fabrication, CNC machining, finishing, and assembly to customer-defined specifications and bills of materials (BOMs). With manufacturing facilities in Compton, California, and Reno, Nevada, we support drone and unmanned aircraft system manufacturers nationwide.
Custom Drone Boxes for Defense and Commercial UAS
Drone systems require enclosures designed around specific equipment dimensions, mounting requirements, and operating conditions. Performance Composites manufactures custom composite structures for OEMs, defense contractors, and UAS technology companies.
Our manufacturing capabilities support:
- Custom Drone Boxes
- Drone Storage Enclosures
- UAS Ground Station Housings
- Drone Docking Station Structures
- Protective Electronics Enclosures
- Communications Equipment Covers
- Composite Equipment Panels
- Custom Mounting Structures
- Integrated Hardware and Assembly
- Outdoor Drone Infrastructure Components
Each project is manufactured according to customer drawings, material specifications, and production requirements.
Composite Drone Boxes for Specialized Equipment
Protective Drone Equipment Enclosures
Drone Ground Station Housings
Drone Docking Station Structures
Electronics and Communications Enclosures
Some UAS equipment requires protective housings compatible with radio-frequency transmission. Fiberglass may be appropriate for RF-transparent applications when the reinforcement, resin system, and laminate construction meet the required operating conditions.
Composite Materials for Drone and UAS Manufacturing
Fiberglass Composite Enclosures
Carbon Fiber Composite Components
Composite Sandwich Panels
Custom Drone Box Design and Tooling
Drone equipment manufacturers often require specialized molds and fixtures because their enclosures must accommodate specific aircraft configurations, electronics, and mounting arrangements. Performance Composites provides engineering assistance and in-house tooling capabilities to support custom component development.
Our services include:
- CAD Design Support
- Prototype Development
- CNC-Machined Masters
- Custom Mold Manufacturing
- Temporary Prototype Tooling
- Production Molds
- 3D-Printed Locating Fixtures
- 3D-Milled Assembly Fixtures
- Tooling Modifications
Mold design considers component geometry, part release, surface requirements, and the intended manufacturing process.
Designing Around Customer Equipment
Tooling for Repeat Production
Drone Enclosure Prototyping and Production
Prototype Drone Enclosures
Production Drone Boxes
Composite Manufacturing Processes for UAS Components
Vacuum Infusion
Light Resin Transfer Molding
Prepreg Manufacturing
Hand Layup and Spray Layup
CNC Machining and Drone Box Assembly
Custom enclosures frequently require additional operations after molding. These processes prepare the component for equipment installation and integration.
Performance Composites provides:
- CNC Routing and Trimming
- Precision Drilling and Cutouts
- Bracket Installation
- Threaded Insert Installation
- Mounting Hardware Integration
- Surface Preparation
- Painting and Finishing
- Dimensional Inspection
- Final Assembly
- Packaging and Crating
Assembly work is performed according to customer drawings and bills of materials.
Drone Boxes for Defense and Security Applications
Defense and security UAS programs may require custom structures for field equipment, communications systems, and supporting infrastructure.
Performance Composites manufactures defense-related composite components according to customer-defined structural, environmental, and functional requirements.
Applications include:
- Military Drone Equipment Housings
- Tactical UAS Enclosures
- Communications Equipment Covers
- Protective Ground Station Structures
- Custom Composite Support Panels
- Specialized Drone Infrastructure
Requirements such as environmental resistance, RF performance, and structural loading must be established for each project.
Specific military standards, protection ratings, or environmental certifications require separate verification.
RUGGED & RELIABLE
Built for harsh environments
COMPOSITE EXPERTISE
RF-transparent & structural solutions
END-TO-END MANUFACTURING
Engineering, tooling, manufacturing, assembly & integration
QUALITY ASSURED
First article inspection & repeatable quality
Drone and UAS Composite Manufacturing in California and Nevada
Compton, California
Our 53,000-square-foot Southern California facility supports manufacturers throughout Los Angeles County and surrounding aerospace, defense, and technology markets.
Reno, Nevada
Our 51,000-square-foot Reno facility provides additional manufacturing capacity for customers in Nevada, Northern California, and other western states. We also work with drone and UAS manufacturers in Arizona, Utah, Oregon, Washington, Colorado, and nationwide. Customers can submit drawings and project specifications for manufacturing evaluation regardless of their location.
Why UAS Manufacturers Work with Performance Composites
Performance Composites combines tooling, fabrication, machining, and assembly capabilities for manufacturers developing specialized composite equipment.
With more than 40 years of composite manufacturing experience, our team supports projects from initial development through production.
Our capabilities include:
- In-House Engineering and Design Support
- Custom Tooling and Mold Fabrication
- Multiple Composite Manufacturing Processes
- CNC Machining
- Hardware Installation and Integration
- Dimensional Inspection
- Surface Finishing
- Prototype and Production Manufacturing
- ISO 9001:2015 Certification
- California and Nevada Manufacturing Facilities
Our experience across defense, aerospace, telecommunications, transportation, and other industries supports the development of custom components with demanding manufacturing requirements.
FAQs: Drone & UAS Composite Manufacturing
Bring Your Drone & UAS Project to Production
Whether you need an RF-transparent housing, ruggedized drone station enclosure, protective fairing, structural composite component, or a custom solution engineered for your application, Performance Composites can help move your project from technical requirements to production.
Send us your drawings, 3D model, quantity requirements, and project timeline to get started.
Trusted Partners
Insights from Our Annual Customer Surveys
"PCI has been honest and has worked hard to support the demands implied by us. I appreciate working with them!"
"PCI worked closely with us for development of Product for our important customer. We went through a lot of challenges and after FAI, PCI took care of the supplies and ensured quality & on-time delivery as per our requirements."
"PCI provide feedback on ways to improve to save cost. Very good collaboration!"
"I would recommend PCI due to the ability and ease to do business with them and their understanding of customer needs."
"I appreciate PCI’s sense of urgency working on new items and expediting for us."
"Performance Composites is a good partner to us."
"We like PCI’s fast response time to technical, delivery & quality queries as well as their product quality"
"I really enjoy working with the PCI team."
"To sum it up….PCI makes my life easy!"