Performance Composites Inc.

Defense and Security Composite Solutions

Custom Defense Composites from Prototype to Production

Performance Composites manufactures defense composites and military composites for defense contractors, security equipment manufacturers, and government suppliers nationwide. With more than 40 years of manufacturing experience, we produce custom fiberglass and advanced composite components for RF-transparent systems, ballistic applications, fire-retardant structures, and specialized military equipment.

Defense Composite Manufacturing for Military and Security Equipment

Defense programs require components manufactured to specific structural, environmental, and operational requirements. Performance Composites provides engineering, tooling, fabrication, machining, and finishing services to support specialized applications.

Our manufacturing capabilities cover:

  • Engineering and Design Support
  • Prototype Development
  • Material Selection Assistance
  • Tooling and Mold Manufacturing
  • Composite Fabrication and Production
  • Custom Defense Composite Components
  • Fiberglass Security Enclosures
  • RF-Transparent Composite Manufacturing
  • Fire-Retardant Composite Fabrication
  • Ballistic Composite Manufacturing Support
  • CNC Machining and Cutouts
  • Hardware Integration and Assembly
  • Paint and Surface Finishing
  • Quality Inspection and Verification
  • Packaging and Crating

Military Composites for Defense and Security Applications

Military composites offer material and design flexibility for equipment requiring specialized structural or functional properties. Performance Composites manufactures components according to customer drawings, material specifications, and production requirements.

Radomes and Antenna Covers

Radar and communications systems require protective structures compatible with signal transmission. We manufacture fiberglass radomes and antenna covers using materials selected for the equipment’s RF requirements.

Drone Boxes and Tactical Enclosures

Unmanned systems and security equipment often require custom housings with mounting provisions, access points, and protective features. Our team manufactures drone boxes, tactical composite enclosures, and equipment housings built to customer specifications.

Composite Structural Panels

Composite sandwich panels combine reinforcement materials with lightweight cores to achieve specific stiffness and weight requirements. These structures can be manufactured for equipment panels, protective housings, and specialized defense applications.

Fiberglass Security Enclosures

Fiberglass provides corrosion resistance and flexibility for protective equipment housings. Molded structures can accommodate complex shapes, mounting hardware, and specialized openings.

Composite Armor and Ballistic Applications

Composite armor uses engineered material combinations to address protective performance and weight requirements in military and security equipment.

Performance Composites manufactures ballistic vehicle panels, lightweight ballistic composite panels, and custom protective structures. Material selection and construction depend on customer specifications and intended applications.

Our capabilities support:

  • Composite Armor Panels
  • Ballistic Vehicle Panels
  • Lightweight Protective Structures
  • Custom Reinforcement Layups
  • Molded Composite Components
  • Hardware and Mounting Integration

Ballistic performance depends on reinforcement materials, laminate construction, thickness, and testing. Specific protection levels must be established and verified for each application.

RF-Transparent and Fire-Retardant Defense Composites

Certain defense applications require specialized electrical or fire-performance characteristics. Material selection must account for these properties alongside structural strength and environmental conditions.

RF-Transparent Composite Structures

Fiberglass can be used in radomes and communications enclosures where RF transmission is required. Reinforcement type, resin selection, and laminate thickness must be evaluated against operating frequencies and signal requirements.

Fire-Retardant Composite Components

Fire-retardant resin systems can be incorporated into custom composite structures. The appropriate materials and manufacturing methods depend on customer specifications and applicable testing requirements.

Advanced Composite Manufacturing Processes

Defense applications vary in component geometry, material requirements, and production quantities. Performance Composites offers multiple manufacturing processes to accommodate these differences.

Prepreg Manufacturing

Prepreg materials contain reinforcement fibers pre-impregnated with resin. This process supports controlled laminate construction for components with specific material and structural requirements.

Vacuum Infusion and Light RTM

Vacuum infusion draws resin through reinforcement materials inside a sealed mold. Light resin transfer molding provides another option for suitable molded components requiring controlled geometry and repeatable fabrication.

Hand Layup and Spray Layup

Hand layup allows reinforcement materials to be positioned within a mold for custom part fabrication. Spray layup offers an additional manufacturing process for appropriate fiberglass components.

Composite Sandwich Construction

Foam and honeycomb cores can be incorporated into engineered panels where stiffness, structural performance, and component weight are important design considerations.

Defense Composite Prototyping and Tooling

Defense programs frequently require design evaluation and modifications before production. Performance Composites supports prototype development, material selection, tooling, and manufacturing feasibility assessments.

Our in-house tooling department manufactures molds and fixtures for custom composite structures.

Development and production support covers:

  • Initial Component Development
  • Material and Process Evaluation
  • Prototype Fabrication
  • Mold and Fixture Production
  • Tooling Modifications
  • Production Planning
  • Repeat Manufacturing

Ready-to-Install Defense Composite Components

Performance Composites provides secondary operations that prepare manufactured parts for customer assembly and equipment integration.

Available services include:

  • CNC Routing and Drilling
  • Component Trimming
  • Precision Cutouts
  • Bracket and Insert Installation
  • Mounting Hardware Integration
  • Surface Preparation
  • Painting and Finishing
  • Dimensional Inspection
  • Packaging and Crating

Defense Composite Manufacturing in California and Nationwide

Performance Composites serves defense contractors and security equipment manufacturers throughout the United States. Our California manufacturing operations support customers in major aerospace, military, and industrial markets. We work with manufacturers across Southern California, the Pacific Northwest, the Southwest, and the Mountain West.

Regional Defense and Security Composite Manufacturing

Our service areas cover:

  • California
  • Los Angeles, CA
  • Nevada
  • Arizona
  • Utah
  • Oregon
  • Washington
  • Colorado

Customers in these regions can work with our team on custom components, prototype development, and production requirements without needing a local composite manufacturing facility.

Why Defense Manufacturers Work with Performance Composites

Manufacturing complex defense components requires coordination between engineering, tooling, production, and quality inspection. Performance Composites brings decades of experience and integrated manufacturing resources to specialized projects.

Our capabilities include:

  • More Than 40 Years of Composite Manufacturing Experience
  • In-House Tooling and Mold Production
  • Integrated Engineering and Manufacturing Teams
  • Multiple Composite Fabrication Processes
  • CNC Machining Capabilities
  • Advanced Quality Inspection Systems
  • Cross-Industry Manufacturing Experience
  • Ready-to-Install Component Production
  • Prototype and Production Support

Our experience extends across defense, aerospace, transportation, telecommunications, medical equipment, and other industries requiring specialized composite structures.

Discuss Your Defense Composite Manufacturing Project

From custom prototypes to production-ready components, Performance Composites supports defense and security manufacturers with specialized materials, fabrication, and finishing capabilities.

Defense and Security Composite Manufacturing FAQs

Performance Composites manufactures radomes, antenna covers, drone boxes, ballistic vehicle panels, tactical enclosures, and custom structural components. Products are developed around customer drawings and performance requirements. We also provide tooling, machining, finishing, and assembly services.
Yes. We manufacture fiberglass radomes, antenna covers, and other RF-transparent components. Material selection and laminate construction depend on operating frequencies and signal requirements. These specifications are reviewed during project development.
Yes. We support prototype development, material selection, tooling, and fabrication. Prototypes allow customers to evaluate component design and manufacturing feasibility before production. Our team also assists with modifications as specifications change.
We manufacture composite structures for ballistic-performance applications, including vehicle panels and protective components. Material construction depends on the required protection criteria. Specific ballistic ratings must be established through appropriate testing and validation.
Yes. Performance Composites manufactures components using fire-retardant materials when required. Resin systems and construction methods are selected according to the application. Applicable fire-performance standards should be identified during project planning.
We work with fiberglass, carbon fiber, and aramid reinforcements, along with epoxy, vinyl ester, and polyester resin systems. Foam and honeycomb cores are available for suitable sandwich structures. Material selection depends on structural, environmental, and functional requirements.
Yes. We provide hardware installation and assembly services for custom composite components. Brackets, inserts, and mounting hardware can be installed according to customer drawings. These operations can reduce additional preparation before equipment integration.
Our engineering, tooling, and manufacturing teams coordinate requested revisions. Changes may require updated drawings, modified tooling, or adjustments to fabrication instructions. Requirements are reviewed before implementation.
Performance Composites provides dimensional inspection and quality verification for manufactured components. Inspection requirements depend on customer drawings, tolerances, and documentation needs. Our team coordinates inspection procedures with the production process.
Yes. Depending on project requirements, components can be supplied with machining, finishing, hardware installation, and inspection completed. Packaging and crating services are also available. Final delivery specifications are established with the customer.
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Insights from Our Annual Customer Surveys

Discover how our engineered composite solutions have transformed products and driven success across industries.

"PCI has been honest and has worked hard to support the demands implied by us. I appreciate working with them!"

"PCI worked closely with us for development of Product for our important customer. We went through a lot of challenges and after FAI, PCI took care of the supplies and ensured quality & on-time delivery as per our requirements."

"PCI provide feedback on ways to improve to save cost. Very good collaboration!"

"I would recommend PCI due to the ability and ease to do business with them and their understanding of customer needs."

"I appreciate PCI’s sense of urgency working on new items and expediting for us."

"Performance Composites is a good partner to us."

"We like PCI’s fast response time to technical, delivery & quality queries as well as their product quality"

"I really enjoy working with the PCI team."

"To sum it up….PCI makes my life easy!"

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